VAHLE Contactless Power System CPS 20kHz

VAHLE CPS 20kHz Contactless Power System transfers power to moving equipment safely and continuously using inductive technology. Its wear-free structure needs minimal maintenance, delivering maximum efficiency and low operating costs on production lines. The ideal solution for monorail systems, cranes and AGV applications.

  • Low-maintenance, wear-free system structure
  • High power capacity of up to 40 kW per regulator
  • Application-specific control cabinets and system layouts
  • Parallel connection option for pickup and control electronics
  • Power supply capacity scalable up to 90 kW per line
  • Advanced protection functions against short circuit, over-temperature and undervoltage

Description

VAHLE CPS 20kHz Contactless Power Systems

Contactless Inductive Power Transmission System — many industrial plants working to raise productivity are shortening production cycles and increasing process speeds. Achieving this requires production technology and handling systems that never stand still, and the power transmission system plays a key role. Contactless power transfer is used more and more in mobile applications. Inductive systems such as the VAHLE CPS 20kHz stand out with their wear-free, low-maintenance design — advantages that significantly reduce plant downtime and operating costs. With the CPS 20kHz, proven in the field for many years, VAHLE offers an established solution for inductive power transfer. The system supplies reliable power to high-power applications such as electrified monorail lines, crane systems and heavy-duty automated guided vehicles (AGV), covering a wider power range than the CPS 140 kHz technology. The voltage-limited CPS system is commissioned easily with minimal installation work, and the primary unit combines flexibly with different pickups and control units, making the system modular and scalable. Especially in plants running many mobile applications, the CPS system offers significant cost advantages.

Technical Advantages

  • High power capacity: up to 40 kW per regulator
  • Modular structure: supply power scalable up to 90 kW per line
  • Wear-free, contactless power transfer: inductive technology minimizes maintenance
  • Minimal installation requirement: fast mounting and commissioning
  • Flexible system combinations: compatible with different pickups and control units
  • Protection functions against short circuit, over-temperature and undervoltage
  • High efficiency in mobile applications: design optimized for AGV, monorail and crane systems
  • Energy efficiency and safety: safe operating conditions with the voltage-limited structure
  • Industrial durability: long-life performance against dust, vibration and temperature changes
  • Low total cost of ownership: minimum downtime, low operating and maintenance costs

Technical Advantages

  • High power capacity: up to 40 kW per regulator
  • Modular structure: supply power scalable up to 90 kW per line
  • Wear-free, contactless power transfer: inductive technology minimizes maintenance
  • Minimal installation requirement: fast mounting and commissioning
  • Flexible system combinations: compatible with different pickups and control units
  • Protection functions against short circuit, over-temperature and undervoltage
  • High efficiency in mobile applications: design optimized for AGV, monorail and crane systems
  • Energy efficiency and safety: safe operating conditions with the voltage-limited structure
  • Industrial durability: long-life performance against dust, vibration and temperature changes
  • Low total cost of ownership: minimum downtime, low operating and maintenance costs
Vahle Temassiz Enerji Iletim Sistemleri CPS 20kHZ F Pickup PS08 – Entegre Kontrol Unitesi ileF-Pickup PS08 – with Integrated Control Unit F Pickup PS27.1 – Entegre Kontrol Unitesi ile Vahle Temassiz Enerji Iletim Sistemleri CPS 20kHZF-Pickup PS27.1 – with Integrated Control Unit F Pickup F330 ve Regulator RE330 Vahle Temassiz Enerji Iletim Sistemleri CPS 20kHZF-Pickup F330 and Regulator RE330 U Pickup PK31 ve Regulator RE080 Vahle Temassiz Enerji Iletim Sistemleri CPS 20kHZU-Pickup PK31 and Regulator RE080 E Pickup PUE4 ve Regulator RE55 Vahle Temassiz Enerji Iletim Sistemleri CPS 20kHZE-Pickup PUE4 and Regulator RE55 E Pickup PU22 ve Regulator RE22 Vahle Temassiz Enerji Iletim Sistemleri CPS 20kHZE-Pickup PU22 and Regulator RE22

Technical Data – Electrical

Peak Power 0,6/0,5 kW 1 kW 3,3 kW 0,8 kW 4 kW 22 kW
Nominal Power 0,35 kW 0,6 kW 1,3 kW 0,26 kW 1,3 kW 10 kW
Output Voltage 24/27 VDC 24/28.2/56.2 VDC 560 VDC 48 VDC 560 VDC 288/560 VDC
Primary Current 72 A 72 A 124 A 72 A 72 A 124 A
Phase Spacing 80 mm 100 mm 100 mm 67 mm 84 mm 133 mm
Interfaces Digital IO Digital IO Digital IO USB Digital IO Digital IO

Technical Data – Mechanical (Control Unit)

Dimensions 190 x 120 x 87,4 mm 304 x 220 x 94,5 mm 282 x 247 x 169 mm 328 x 660 x 290 mm
Weight 1 kg 3,7 kg 7,2 kg 31,5 kg
Protection Class IP20 IP54 IP54 IP20

Technical Data – Mechanical (Pickup Unit)

Dimensions 310 x 210 x 133 mm 405 x 245 x 142 mm 415 x 255 x 66.5 mm 114 x 75 x 89.4 mm 260 x 230 x 110 mm 420 x 250 x 322 mm (xxx-120) 320 x 350 x 322 mm (xxx-220)
Weight 12.8 kg 16 kg 17 kg 1.6 kg 13,3 kg 32.3 kg
Protection Class IP54 IP54 IP54 IP54 IP54 IP65
Nominal Air Gap 20 mm 15 mm 15 mm 12,5 mm 5 mm 27 mm
Dikey Tolerans -20 mm -15 mm ±5 mm ±3 mm ±4 mm +18 mm/-15 mm
Yatay Tolerans ±15 mm ±30 mm ±20 mm +4/-12.5 mm ±7 mm ±5 mm

Operating Conditions

Operating Temperature 0°C to +30°C 0°C to +30°C 0°C to +40°C +5°C to +40°C 0°C to +30°C 0°C to +30°C
Application Area Indoor and outdoor applications Indoor and outdoor applications Indoor and outdoor applications Indoor and outdoor applications Indoor and outdoor applications Indoor and outdoor applications

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