VAHLE Compact Conductor Systems VCL

VAHLE VCL Compact Conductor Systems deliver high speed, reliable power transmission and low maintenance costs in intralogistics and automated storage. The modular design makes them ideal for shuttles, AS/RS and stacker cranes.

  • Modular system design for universal solutions
  • Easy, safe, fast installation with clip technology (plug & play)
  • Ultra-compact dimensions allow concealed installation inside travel profiles
  • Wide power capacity from 40 to 100 amperes and 12 to 500 volts
  • Low maintenance thanks to long-life carbon brushes
  • Economical steel-conductor version for low power requirements
  • UL certificate meeting the highest safety and quality standards

Description

VAHLE Compact Conductor Systems VCL

High Speed, Flexibility and Reliable Power Transfer — demands in intralogistics keep rising. E-commerce in particular, with small order quantities and huge product variety, challenges automated storage systems. Manufacturers aiming to raise warehouse efficiency and speed up product flow are turning to scalable systems and dynamic high-speed applications. The VAHLE Compact Line (VCL) is a versatile power transmission solution for this field: thanks to its modular structure it works with all rail-guided vehicle types used in storage systems, and its high insulation and creepage distances keep power and signal transmission reliable even in dirty or harsh industrial environments.

Compact Design — Maximum Efficiency: in every type of shuttle application, the VCL system can be used in two- or three-pole versions. Its ultra-compact design lets the system hide inside the travel profile; long-life current collectors and brushes reduce maintenance frequency and minimize operating costs.

Optimized for High-Capacity Automation — in automated storage and retrieval systems (AS/RS) for mini-load warehouses or stacker crane applications in pallet warehouses, VCL offers four- to six-pole solutions. Combined with the VAHLE Multi Carrier (VMT), it provides wide suspension spacing and mechanical protection, and optical positioning systems integrate easily.

Certified Safety and Quality — this product group carries the UL certificate meeting the highest safety and quality standards, making it an ideal solution for intralogistics and automation applications requiring high performance and reliability. Technical details of UL-certified components are available in the Product Documents section.

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Compact Conductor Systems VCL — VMT, the carrier optimized for VCL. The VAHLE Multi Carrier (VMT) is an optimized carrier system for fast, economical, modular installation of conductor systems. It adapts to different conductor systems and allows the integration of positioning systems. Suspension spacing up to 3.5 metres; fast installation with plug-in and clamping technology; a universal suspension compatible with all standard vertical profiles; a robust structure protecting the conductor system from mechanical impact; full integration with optical positioning systems.

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VCL2

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VCL3

Technical Data – Electrical Properties

Specification 2-Pole System 3-Pole System
Rated current 40 / 100 A 40 / 100 A
Conductor cross-section 25 mm² 25 mm²
Koruma iletkeni olmadan anma gerilimi 48 V 48 V
Koruma iletkenli anma gerilimi Maks. 500 V Maks. 500 V
Number of poles 2 3
Conductor material Copper or steel Copper or steel
Protection class IP2X IP2X

Technical Data – Mechanical Properties

Specification 2-Pole System 3-Pole System
Max. travel speed 400 m/min 400 m/min
Pole spacing 15 mm 15 mm
Max. suspension spacing 0,8 m 0,8 m

Technical Data – System Properties

Specification 2-Pole System 3-Pole System
Max. system length without expansion element 150 m 150 m
Standard rail length 4 m 4 m

Operating Conditions

Specification 2-Pole System 3-Pole System
Operating temperature -30°C to +55°C -30°C to +55°C
Flame retardancy (insulation housing) Flame retardant, self-extinguishing, UL 94 V0 Flame retardant, self-extinguishing, UL 94 V0
Application area Indoor systems Indoor systems

Catalogs and Brochures

User and Installation Manuals

VCL User Manual

Technical Documentation

VMT User Manual

Technical Documentation

Certificates

VCL UL Certificate

Certificate / Declaration of Conformity

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